Products

CyberCogs CC-CCU100 Combined Charging Unit

ADAPTABLE SOFTWARE PERFORMING ALL CHARGING FUNCTIONS
Hardware Specifications
  • Dimensions: 325w x 211d x 124h (mm)
  • OBC input:
    • 85-265 VAC
    • 50‐60 Hz
  • OBC output:
    • 11Kwatts
      • 350-425 VDC
    • 32Amps
    • 95% efficient
  • OBC output (inverter mode):
    • 6.6Kwatts
      • 120/240 VAC (Configurable)
    • 50/60 Hz (Configurable)
  • DC/DC input: 250‐425 VDC (nominal 350V)
  • DC/DC output:
    • 2.5Kwatts (Max 3.0Kwatts)
    • 12Volts (6‐16Volts)
    • 208Amps (Max 250 Amps)
    • >95% efficient
  • PDU input:
    • 425VDC
    • 75Kwatts (150Kwatts for 10 sec)
  • PDU outputs:
    • FDU output: 75Kwatts (150Kwatts for 10 sec) with contactor and precharge
    • RDU output: 75Kwatts (150Kwatts for 10 sec)
    • HVAC compressor output: 6Kwatts
    • PCT1 and PTC2 outputs: 7.5Kwatts
Hardware Specifications
  • EV controller communication:
    • CAN FD Ports
    • GB/T for AC/DC PLC (Power Line Communication)
  • EV controller I/O:
    • Discrete inputs
    • Analog inputs, 12 bit resolution
    • Discrete Outputs:
      • H‐Bridge Latch Motor Drv (12V, 3 Amps)
        • Low Side Drive (LSD) up to 3 Amps
      • PWM outputs
  • Processor: (Lock step) Cortex M7 at 240Mhz with FPU and DSP
  • Memory:
    • 4 Mbytes flash with ECC
    • 512Mbytes of RAM with ECC
  • Environmental:
    • Operating temperature: ‐40 to 95 deg. C
    • Storage temperature: ‐40 to 100 deg. C
  • Package:
    • Sealed Aluminum package with heatsink top
    • IP67 Rating
  • Mounting:
    • 4 M6 or ¼‐20 screws
    • Horizontal and Vertical Mounting
  • Cooling:
    • Passive Conductive Heatsinking
Hardware Specifications
  • Input Protection:
      • Surge on input and BMS
    • Overvoltage
    • Inrush limiting
  • Output Protection:
    • Short circuit protection
    • Over temperature protections
    • Accessible fuse on PTC and HVAC outputs
    • Serviceable fusing on Motor Outputs
  • Connectors:
    • AC input/output connector: HVPT3A25
    • BMS input/output connector: PL082X‐301‐10D8
    • EV CC CAN/IO/Solenoid connector: 770669‐1
    • (2) PTC connectors: Molex 194360214
    • HVAC connector: Molex 194360214
    • FDU connector: HVPT2B70
    • RDU connector: HVPT2B70
    • 12Volt connector: HVPT2A70
      • (Optional AC inverter out) HD10‐3‐96P
  • Agency Certifications:
      • EMI/RFI standard: SAE J1113, SAE J551
      • Radiated EMI standard: SAE J1752, J2556
    • Radiated immunity: SAE J1812
      • Conducted immunity: SAE J2628
  • Safety Ratings:
    • ASIL C compliant
    • FMVSS 305 Compliant
  • Functional Rating:
    • SAE J1772 Conducting Charging standards
Additional Features
  • USA designed and manufactured
  • Integrated Security
  • Secure boot
  • Secure internal key storage for signing, verification, and encryption in secure module subcomponent
Software Features
  • Adaptable Software with modular design for easy integration, performing the combined functions of the following:
      • On Board Charging
      • Charge Controller
    • DC/DC 6‐16Volt system
    • Power Distribution Unit
  • ISS FlexHSM pre‐ported through partnership with ISS
  • ISS FlexUpdate pre‐ported through partnership with ISS
  • ISS DLM Trust for provisioning through partnership with ISS
  • Software developed to Autosar coding guidelines
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